OEE

Overall Equipment Effectiveness

Overall Equipment Effectiveness

Monitors the real-time status of equipment and presents only

the most important information.

Monitors the real-time status of equipment and presents only the most important information.

Overall Equipment Effectiveness

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Data Acquisition

Data Acquisition

Modbus/TCP I/O module collects data from various machines and facilities and sends it through the OEE edge to a unified platform.

Modbus/TCP I/O module collects data from various machines and facilities and sends it through the OEE edge to a unified platform.

Data Acquisition

Modbus/TCP I/O module collects data from various machines and facilities and sends it through the OEE edge to a unified platform.

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Data Computing & Visualization

Data Computing & Visualization

Data Computing & Visualization

WebAccess/SCADA software aggregates data in the OEE server, which is then analyzed and visualized as dynamic information assets via iFactory/OEE application.

WebAccess/SCADA software aggregates data in the OEE server, which is then analyzed and visualized as dynamic information assets via iFactory/OEE application.

WebAccess/SCADA software aggregates data in the OEE server, which is then analyzed and visualized as dynamic information assets via iFactory/OEE application.

3 Steps for Starting Industry 4.0 Journey with OEE

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Central Management

Central Management

Contextualized and visualized real-time and historical OEE data provide managers with actionable insights to optimize operation efficiency.

Contextualized and visualized real-time and historical OEE data provide managers with actionable insights to optimize operation efficiency.

Central Management

Contextualized and visualized real-time and historical OEE data provide managers with actionable insights to optimize operation efficiency.

Overall Equipment Effectiveness (OEE) is the industry standard for calculating manufacturing productivity since it calculates the proportion of manufacturing time that is actually productive. A 100% would be the OEE’s optimum result. It is the single most effective metric for detecting losses, evaluating progress, and boosting manufacturing equipment productivity (i.e., eliminating waste).

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Overall Equipment Effectiveness (OEE) is the industry standard for calculating manufacturing productivity since it calculates the proportion of manufacturing time that is actually productive. A 100% would be the OEE’s optimum result. It is the single most effective metric for detecting losses, evaluating progress, and boosting manufacturing equipment productivity (i.e., eliminating waste).

Benefits

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Improve Productivity 

  • Unlock hidden production capacity
  • Increase machine availability
  • Maximize production output
  • Improve production value per employee
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Improve Productivity 

  • Unlock hidden production capacity
  • Increase machine availability
  • Maximize production output
  • Improve production value per employee
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Reduce Loss

  • Minimize unplanned downtime
  • Reduce product defects
  • Eliminate process bottlenecks
  • Prevent unscheduled maintenance

activities and costs

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Reduce Loss

  • Minimize unplanned downtime
  • Reduce product defects
  • Eliminate process bottlenecks
  • Prevent unscheduled maintenance

activities and costs

Increase Profit

  • Improve asset utilization
  • Shorten production lead time
  • Optimize product quality
  • Drive a culture of continuous improvement

Increase Profit

  • Improve asset utilization
  • Shorten production lead time
  • Optimize product quality
  • Drive a culture of continuous improvement

Feature Highlights

Real-time OEE KPI Management

OEE KPI measures and compares production performance for real-time management and sends customizable notifications to alert appropriate personnel of unexpected factory conditions or events.

OEE Dashboard Visualization

Custom OEE dashboards offer a user-centric overview of factory operational KPIs with visualizations such as trends, graphs, diagrams, and process displays. They also allow viewing of real-time and historical data in tables for analysis and reporting. 

Remote Access, Anytime Anywhere

Mobile access to OEE dashboard empowers operators to view data and get insights proactively. It also supports managers to ascertain business intelligence, make decisions, and determine appropriate actions to take.

Feature Highlights

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Real-time OEE KPI Management

OEE KPI measures and compares production performance for real-time management and sends customizable notifications to alert appropriate personnel of unexpected factory conditions or events.

OEE Dashboard Visualization

Custom OEE dashboards offer a user-centric overview of factory operational KPIs with visualizations such as trends, graphs, diagrams, and process displays. They also allow viewing of real-time and historical data in tables for analysis and reporting. 

Remote Access, Anytime Anywhere

Mobile access to OEE dashboard empowers operators to view data and get insights proactively. It also supports managers to ascertain business intelligence, make decisions, and determine appropriate actions to take.

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OEE Visualization

OEE Visualization

Overall Equipment Effectiveness Dashboards

The OEE dashboard shows multiple or individual equipments’ availability, performance and production quality, allowing managers to identify the bottleneck in the production process

Overall Equipment Effectiveness Dashboards

The OEE dashboard shows multiple or individual equipments’ availability, performance and production quality, allowing managers to identify the bottleneck in the production process

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Visualize Machine and Production Line Performance in Real Time

Flexible setup with grouping and code mapping features to enable detailed visualization and analysis of machine performance.

Visualize Machine and Production Line Performance in Real Time

Flexible setup with grouping and code mapping features to enable detailed visualization and analysis of machine performance.

Availability Analysis by Shift

Managers can configure the shifts of each production line in the back office, and then check cross-shift performance analysis and comparison.

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Availability Analysis by Shift

Managers can configure the shifts of each production line in the back office, and then check cross-shift performance analysis and comparison.

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Single Machine Information

Users can set up the benchmark of OEE score for each production line or machine in the back office. The scores that failed to meet the standard will be recorded and alarmed for the manager to track progress and improve abnormal problems.

Single Machine Information

Users can set up the benchmark of OEE score for each production line or machine in the back office. The scores that failed to meet the standard will be recorded and alarmed for the manager to track progress and improve abnormal problems.